Design, Manufacture and Measurements of Permanent Quadrupole Magnets for Linac4

Compact quadrupole magnets are required for the CCDTL (Cell-Coupled Drift Tube Linac) of Linac 4, a 160 MeV linear accelerator of negative hydrogen ions which will replace the old 50 MeV proton Linac2 at CERN. The magnets, of an overall physical length of 140 mm and an aperture diameter of 45 mm, are based on Sm2Co17 blocks and can provide an integrated gradient of up to 1.6 Tesla. The magnetic field quality is determined by 4 ferromagnetic pole tips, aligned together with the permanent magnets blocks inside a structure made in a single piece. Tuning bars allow to individually trim the magnetic flux provided by each pole, to correct possible differences between blocks and to modify the field gradient intensity within about 20% of the nominal value. The paper describes and discusses the design, manufacture and magnetic measurements of a first prototype magnet.