High Gradient $Nb_3Sn$ Quadrupole Demonstrator MKQXF Engineering Design

A new mechanical design concept for the $Nb_3Sn$ quadrupoles has been developed with a goal of an accelerator quality magnet that can be industrially produced in large series. This concept can easily be extended to any length and applied on both 1-in-1 and 2-in-1 configurations. It is based on the pole-loading concept and collared coils using dipole-type collars. Detailed design optimisation of a demonstrator magnet based on present base-line HL-LHC IR quadrupole QXF coil geometry has been carried out including the end regions. This report describes the design concept and the fully parametric multi-physics finite element (FE) models that were used to determine the optimal assembly parameters including the effects of the manufacturing tolerances.