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A Metallurgical Inspection Method to Assess the Damage in Performance-Limiting Nb3Sn Accelerator Magnet Coils

The design and production of Nb<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>Sn-based dipole and quadrupole magnets is critical for the realization of the High-Luminosity Large Hadron Collider (HL-LHC) at the Eur...

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Autores principales: Moros, Alice, Crouvizier, Mickael Denis, Santillana, Ignacio Aviles, Sgobba, Stefano, Izquierdo Bermudez, Susana, Lusa, Nicholas, Ferradas Troitino, Jose, Milanese, Attilio, Todesco, Ezio, Devred, Arnaud, Ambrosio, Giorgio, Baldini, Maria, Ferracin, Paolo, Schmalzle, Jesse, Vallone, Giorgio
Lenguaje:eng
Publicado: 2022
Materias:
Acceso en línea:https://dx.doi.org/10.1109/TASC.2023.3237662
http://cds.cern.ch/record/2847454
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author Moros, Alice
Crouvizier, Mickael Denis
Santillana, Ignacio Aviles
Sgobba, Stefano
Izquierdo Bermudez, Susana
Lusa, Nicholas
Ferradas Troitino, Jose
Milanese, Attilio
Todesco, Ezio
Devred, Arnaud
Ambrosio, Giorgio
Baldini, Maria
Ferracin, Paolo
Schmalzle, Jesse
Vallone, Giorgio
author_facet Moros, Alice
Crouvizier, Mickael Denis
Santillana, Ignacio Aviles
Sgobba, Stefano
Izquierdo Bermudez, Susana
Lusa, Nicholas
Ferradas Troitino, Jose
Milanese, Attilio
Todesco, Ezio
Devred, Arnaud
Ambrosio, Giorgio
Baldini, Maria
Ferracin, Paolo
Schmalzle, Jesse
Vallone, Giorgio
author_sort Moros, Alice
collection CERN
description The design and production of Nb<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>Sn-based dipole and quadrupole magnets is critical for the realization of the High-Luminosity Large Hadron Collider (HL-LHC) at the European Organization for Nuclear Research (CERN). Nb<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>Sn superconducting coils are aimed at enhancing the bending and focusing strengths of accelerator magnets for HL-LHC and beyond. Due to the brittle nature of Nb<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>Sn, the coil fabrication steps are very challenging and require very careful QA/QC. Flaws in the Nb<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>Sn filaments may lead to quenches, and eventually, performance limitation below nominal during magnet testing. A novel inspection method, including advanced non-destructive and destructive techniques, was developed to explore the root-causes of quenches occurring in performance-limiting coils. The most relevant results obtained for MQXF coils through this innovative inspection method are presented. This approach allows for precise assessment of the physical events associated with the quenches experienced by magnet coils, mainly occurring in the form of damaged strands with transversely broken sub-elements. Coil-slice preparation, micro-optical observations of transverse and longitudinal cross-sections, and a deep etching technique of copper will be illustrated in the present work, with a focus on the results achieved for a CERN coil from a non-conforming quadrupole magnet prototype, and two coils fabricated in the US, in the framework of the Accelerator Upgrade Project (AUP) collaboration, from two different non-conforming quadrupole magnets, respectively. The results obtained through the proposed inspection method will be illustrated.
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institution Organización Europea para la Investigación Nuclear
language eng
publishDate 2022
record_format invenio
spelling cern-28474542023-09-29T02:20:51Zdoi:10.1109/TASC.2023.3237662http://cds.cern.ch/record/2847454engMoros, AliceCrouvizier, Mickael DenisSantillana, Ignacio AvilesSgobba, StefanoIzquierdo Bermudez, SusanaLusa, NicholasFerradas Troitino, JoseMilanese, AttilioTodesco, EzioDevred, ArnaudAmbrosio, GiorgioBaldini, MariaFerracin, PaoloSchmalzle, JesseVallone, GiorgioA Metallurgical Inspection Method to Assess the Damage in Performance-Limiting Nb3Sn Accelerator Magnet Coilsphysics.acc-phAccelerators and Storage RingsThe design and production of Nb<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>Sn-based dipole and quadrupole magnets is critical for the realization of the High-Luminosity Large Hadron Collider (HL-LHC) at the European Organization for Nuclear Research (CERN). Nb<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>Sn superconducting coils are aimed at enhancing the bending and focusing strengths of accelerator magnets for HL-LHC and beyond. Due to the brittle nature of Nb<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>Sn, the coil fabrication steps are very challenging and require very careful QA/QC. Flaws in the Nb<sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sub>Sn filaments may lead to quenches, and eventually, performance limitation below nominal during magnet testing. A novel inspection method, including advanced non-destructive and destructive techniques, was developed to explore the root-causes of quenches occurring in performance-limiting coils. The most relevant results obtained for MQXF coils through this innovative inspection method are presented. This approach allows for precise assessment of the physical events associated with the quenches experienced by magnet coils, mainly occurring in the form of damaged strands with transversely broken sub-elements. Coil-slice preparation, micro-optical observations of transverse and longitudinal cross-sections, and a deep etching technique of copper will be illustrated in the present work, with a focus on the results achieved for a CERN coil from a non-conforming quadrupole magnet prototype, and two coils fabricated in the US, in the framework of the Accelerator Upgrade Project (AUP) collaboration, from two different non-conforming quadrupole magnets, respectively. The results obtained through the proposed inspection method will be illustrated.The design and production of Nb3Sn-based dipole and quadrupole magnets is critical for the realization of the High-Luminosity Large Hadron Collider (HL-LHC) at the European Organization for Nuclear Research (CERN). Nb3Sn superconducting coils are aimed at enhancing the bending and focusing strengths of accelerator magnets for HL-LHC and beyond. Due to the brittle nature of Nb3Sn, the coil fabrication steps are very challenging and require very careful QA/QC. Flaws in the Nb3Sn filaments may lead to quenches, and eventually, performance limitation below nominal during magnet testing. A novel inspection method, including advanced non-destructive and destructive techniques, was developed to explore the root-causes of quenches occurring in performance-limiting coils. The most relevant results obtained for MQXF coils through this innovative inspection method are presented. This approach allows for precise assessment of the physical events associated to the quenches experienced b y magnet coils, mainly occurring under the form of damaged strands with transversely broken sub-elements. Coil-slice preparation, micro-optical observations of transverse and longitudinal cross-sections, and a deep etching technique of copper will be illustrated in the present work, with a focus on the results achieved for a CERN coil from a non-conforming quadrupole magnet prototype, and two coils fabricated in the US, in the framework of the Accelerator Upgrade Project (AUP) collaboration, from two different non-conforming quadrupole magnets, respectively. The results obtained through the proposed inspection method will be illustrated.arXiv:2211.09684FERMILAB-PUB-22-859-TDoai:cds.cern.ch:28474542022-11-17
spellingShingle physics.acc-ph
Accelerators and Storage Rings
Moros, Alice
Crouvizier, Mickael Denis
Santillana, Ignacio Aviles
Sgobba, Stefano
Izquierdo Bermudez, Susana
Lusa, Nicholas
Ferradas Troitino, Jose
Milanese, Attilio
Todesco, Ezio
Devred, Arnaud
Ambrosio, Giorgio
Baldini, Maria
Ferracin, Paolo
Schmalzle, Jesse
Vallone, Giorgio
A Metallurgical Inspection Method to Assess the Damage in Performance-Limiting Nb3Sn Accelerator Magnet Coils
title A Metallurgical Inspection Method to Assess the Damage in Performance-Limiting Nb3Sn Accelerator Magnet Coils
title_full A Metallurgical Inspection Method to Assess the Damage in Performance-Limiting Nb3Sn Accelerator Magnet Coils
title_fullStr A Metallurgical Inspection Method to Assess the Damage in Performance-Limiting Nb3Sn Accelerator Magnet Coils
title_full_unstemmed A Metallurgical Inspection Method to Assess the Damage in Performance-Limiting Nb3Sn Accelerator Magnet Coils
title_short A Metallurgical Inspection Method to Assess the Damage in Performance-Limiting Nb3Sn Accelerator Magnet Coils
title_sort metallurgical inspection method to assess the damage in performance-limiting nb3sn accelerator magnet coils
topic physics.acc-ph
Accelerators and Storage Rings
url https://dx.doi.org/10.1109/TASC.2023.3237662
http://cds.cern.ch/record/2847454
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