Industrial Production of the eight normal-conducting 200 MHz ACN cavities for the LHC

The LHC-ACN RF system consists of 8 normalconducting cavities and is designed to reduce beam losses in the LHC when injecting beams with longitudinal emittance > 0.7 eVs from the CERN SPS. The cavity design took into account the possibility of recuperating all the "ancillary" equipment (tuners, fundamental mode damper, High Order Mode (HOM) couplers) from the old CERN SPS 200MHz system. The cavities are made from OFE copper. The original ingots, procured in Austria, have been forged and pre-formed by pressing them with a 20 tons press, following a procedure defined and adapted for the unusual dimensions of these pieces. The raw components thus obtained were machined and then welded together with an electron beam. In order to get a good repeatability of the fundamental mode frequency across the eight cavities, a procedure has been established with the contractor for the final machining and welding leading to a spread in frequencies below ±20 kHz (< 0.01%). The cavities will be installed in the LHC when losses at high intensities become significant. In the meantime they are undergoing a surface treatment to clean the RF surface and will be stored.