Standardization of automated industrial test equipment for mass production of control systems

Power converters and their controls electronics are key elements for the operation of the CERN accelerator complex, having a direct impact on its availability. They must be designed to achieve a high Mean Time Between Failure (MTBF) and hardware reliability must be ensured by board level testing before hardware is assembled and installed. In this framework, the National Instrument PCI extension for Instrumentation (PXI) was chosen as standard platform for the development of testers. This paper reports on the design strategy and approach used focusing on the tester hardware, firmware and software development.