Development of Joint Terminals for a New Six-Around-One ReBCO-CORC Cable-in-Conduit Conductor Rated 45 kA at 10T/4K

The European Organization for Nuclear Research (CERN) is developing a six-around-one conductor on round core (CORC)-strand-based cable-in-conduit conductor (CICC) for use in detector and other large magnet systems. The CICC comprises six ReBCO-CORC strands helically wound around a central tube or rod and inserted in a square aluminum jacket. A major design challenge is finding a simple yet low-resistive method of injecting current homogeneously into the CORC strands of the CICC. In the production of joints for single-CORC cables, we are currently pursuing a method in which the different ReBCO layers at both ends of the CORC cable are trimmed into a staircase-like geometry. A similar trimming method is developed for joint terminals for the ReBCO-CORC-based CICC. A demonstration joint terminal is made to test the various steps of the trimming and manufacturing process before fabricating a joint terminal with real CORC strands. This paper presents an overview of CIC-joint terminal design, simulation results, and the different steps in the manufacturing process.