A Comparative Study on the Microscale and Macroscale Mechanical Properties of Dental Resin Composites

Dental resin composites are universal restorative materials, and various kinds of fillers are used to reinforce their mechanical properties. However, a combined study on the microscale and macroscale mechanical properties of dental resin composites is missing, and the reinforcing mechanism of the composites is still not fully clarified. In this work, the effects of the nano-silica particle on the mechanical properties of dental resin composites were studied by combined dynamic nanoindentation tests and macroscale tensile tests. The reinforcing mechanism of the composites was explored by combining near-infrared spectroscopy, scanning electron microscope, and atomic force microscope characterizations. It was found that the tensile modulus increased from 2.47 GPa to 3.17 GPa, and the ultimate tensile strength increased from 36.22 MPa to 51.75 MPa, with the particle contents increasing from 0% to 10%. From the nanoindentation tests, the storage modulus and hardness of the composites increased by 36.27% and 40.90%, respectively. The storage modulus and hardness were also found to increase by 44.11% and 46.46% when the testing frequency increased from 1 Hz to 210 Hz. Moreover, based on a modulus mapping technique, we found a boundary layer in which the modulus gradually decreased from the edge of the nanoparticle to the resin matrix. Finite element modeling was adopted to illustrate the role of this gradient boundary layer in alleviating the shear stress concentration on the filler–matrix interface. The present study validates mechanical reinforcement and provides a potential new insight for understanding the reinforcing mechanism of dental resin composites.