The Influence of Printing Layer Thickness and Orientation on the Mechanical Properties of DLP 3D-Printed Dental Resin

Technological advances are closely related to the development of new materials and their processing and manufacturing technologies. In the dental field, the high complexity of the geometrical designs of crowns, bridges and other applications of digital light processing 3D-printable biocompatible resins is the reason for the need for a deep understanding of the mechanical proprieties and behavior of these materials. The aim of the present study is to assess the influence of printing layer direction and thickness on the tensile and compression proprieties of a DLP 3D-printable dental resin. Using the NextDent C&B Micro-Filled Hybrid (MFH), 36 specimens (24 for tensile strength testing, 12 for compression testing) were printed at different layer angulations (0°, 45° and 90°) and layer thicknesses (0.1 mm and 0.05 mm). Brittle behavior was observed in all specimens regardless of the direction of printing and layer thickness for the tensile specimens. The highest tensile values were obtained for specimens printed with a layer thickness of 0.05 mm. In conclusion, both printing layer direction and thickness influence mechanical proprieties and can be used to alter the materials’ characteristics and make the final printed product more suitable for its intended purposes.