Mechanical Properties and Synergistic Interfacial Interactions of ZnO Nanorod-Reinforced Polyamide–Imide Composites

Metal oxide nanoparticle -reinforced polymers have received considerable attention due to their favorable mechanical properties compared to neat materials. However, the effect of nanoscale reinforcements of the interface on the composites’ mechanical properties has not been investigated in-depth to reach their optimal performance in structural applications. Aiming at revealing the effect of synergistic interfacial interactions on the mechanical properties of polymer composites, using a nanoscale reinforcement, herein, a series of zinc oxide nanorod-reinforced polyamide–imide (PAI)/ZnO) composites were fabricated and their mechanical properties and viscoelastic responses were investigated. The composite prepared by reinforcing them with 5 wt % ZnO nanorods resulted in improved elastic modulus, stiffness, and hardness values by 32%, 14% and 35%, respectively, compared to neat polymer thin films. The viscoelastic dynamics of the composites revealed that there was an 11% increase in elastic wave speed in the composite, containing 5 wt % ZnO nanorods, indicating better response to high impacts. Delayed viscoelastic response decreased by 67% spatially and 51% temporally, with a corresponding decrease in the creep rate, for the 5 wt % ZnO nanorod- containing composite, evidencing its potential applicability in high strength lightweight structures. The improved mechanical properties with respect to the filler concentration evidence strong particle–polymer interfacial interactions, creating “chain-bound” clusters, providing clear reinforcement and polymer chain mobility retardation. However, hypervelocity impact testing revealed that all the composites’ films were vulnerable to hypervelocity impact, but the spallation region of the composite films reinforced with 2.5 wt % and 5 wt % ZnO nanorods exhibited a cellular-like matrix with shock-induced voids compared to a rather hardened spallation region with cracks in the neat film.