Regionalized chemical footprint method to identify aquatic ecotoxicity hotspots of hard disk drive rare‐earth magnets

The chemical footprint (ChF), which combines life cycle assessment (LCA) and quantitative risk assessment principles, shows promise for exploring localized toxicity impacts of manufacturing processes, which is not achievable with LCA alone. An updated ChF method was applied to the global annual production of a hard disk drive (HDD) rare‐earth element (REE) magnet assembly, assuming a supply chain in East and Southeast Asia. Existing REE magnet assembly LCA inventories were combined with supplier manufacturing locations to create a cradle‐to‐gate spatial unit process inventory. Emissions from the electricity grid for each manufacturing site were downscaled to hydrobasins of interest using the Global Power Plant Database. The predicted no effect concentration (PNEC) was chosen as the ecotoxicity pollution boundary to determine the threshold for dilution of each chemical of concern (CoC) and to calculate the ChF. Finally, a high‐resolution hydrological database provided volumes of the freshwater river reach draining each hydrobasin and was used to calculate the dilution capacity (DC), that is, the volume required to remain at or below the PNEC for each CoC. The total ChF of annual REE magnet assembly production was 6.91E12 m(3), with hotspots in watersheds in China and Thailand where REEs are processed and steel metalworking takes place. Metals were the primary CoCs, with cadmium and chromium(VI) comprising 77% of total ChF. Dilution factors ranged from 5E−09 to 9E + 03 of the DC of the waterbody, reflecting the spatial variability in both emissions and DC. An advanced ChF method was demonstrated for HDD REE magnets. Scoping is a key step required to reduce model complexity. The use of regionalized fate factors and standardized hydrological data sets improves the comparability of ChFs across hydrobasins. Additional work to combine data sets into readily available tools is needed to increase usability and standardization of the ChF method and promote wider adoption. Integr Environ Assess Manag 2023;19:272–283. © 2022 The Authors. Integrated Environmental Assessment and Management published by Wiley Periodicals LLC on behalf of Society of Environmental Toxicology & Chemistry (SETAC).