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Modelling of the Face-Milling Process by Toroidal Cutter
When face milling using a toroidal cutter, with a change in the depth of the cut, the entering angle varies as well. An experimental test of the influence of cutting parameters, such as the depth of the cut and the feed per tooth on the cutting force components and surface roughness parameters, was...
Autores principales: | , , |
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Formato: | Online Artículo Texto |
Lenguaje: | English |
Publicado: |
MDPI
2023
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Materias: | |
Acceso en línea: | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10096468/ https://www.ncbi.nlm.nih.gov/pubmed/37049123 http://dx.doi.org/10.3390/ma16072829 |
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author | Płodzień, Marcin Żyłka, Łukasz Stoić, Antun |
author_facet | Płodzień, Marcin Żyłka, Łukasz Stoić, Antun |
author_sort | Płodzień, Marcin |
collection | PubMed |
description | When face milling using a toroidal cutter, with a change in the depth of the cut, the entering angle varies as well. An experimental test of the influence of cutting parameters, such as the depth of the cut and the feed per tooth on the cutting force components and surface roughness parameters, was conducted. The experimental test was carried out using a DMU 100 monoBLOCK CNC machine with registration of cutting force components and surface roughness parameters Ra, Rz, and RSm. FEM analysis of the face-milling process was also carried out and compared with the experimental results. The average deviation of the FEM values for cutting force components does not exceed 12%. Experimental models were established for each force component. It was shown that the depth of the cut has the strongest influence on each force component. The feed per tooth has a little impact on the cutting force. The obtained model of the feed force component is the most complex, and the model of the F(a) component is only linear. The influence of the a(p) parameter on the surface roughness parameters is nonlinear and nonmonotonic. In the range of approx. a(p) = 2 mm, there is a maximum surface roughness. |
format | Online Article Text |
id | pubmed-10096468 |
institution | National Center for Biotechnology Information |
language | English |
publishDate | 2023 |
publisher | MDPI |
record_format | MEDLINE/PubMed |
spelling | pubmed-100964682023-04-13 Modelling of the Face-Milling Process by Toroidal Cutter Płodzień, Marcin Żyłka, Łukasz Stoić, Antun Materials (Basel) Article When face milling using a toroidal cutter, with a change in the depth of the cut, the entering angle varies as well. An experimental test of the influence of cutting parameters, such as the depth of the cut and the feed per tooth on the cutting force components and surface roughness parameters, was conducted. The experimental test was carried out using a DMU 100 monoBLOCK CNC machine with registration of cutting force components and surface roughness parameters Ra, Rz, and RSm. FEM analysis of the face-milling process was also carried out and compared with the experimental results. The average deviation of the FEM values for cutting force components does not exceed 12%. Experimental models were established for each force component. It was shown that the depth of the cut has the strongest influence on each force component. The feed per tooth has a little impact on the cutting force. The obtained model of the feed force component is the most complex, and the model of the F(a) component is only linear. The influence of the a(p) parameter on the surface roughness parameters is nonlinear and nonmonotonic. In the range of approx. a(p) = 2 mm, there is a maximum surface roughness. MDPI 2023-04-02 /pmc/articles/PMC10096468/ /pubmed/37049123 http://dx.doi.org/10.3390/ma16072829 Text en © 2023 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). |
spellingShingle | Article Płodzień, Marcin Żyłka, Łukasz Stoić, Antun Modelling of the Face-Milling Process by Toroidal Cutter |
title | Modelling of the Face-Milling Process by Toroidal Cutter |
title_full | Modelling of the Face-Milling Process by Toroidal Cutter |
title_fullStr | Modelling of the Face-Milling Process by Toroidal Cutter |
title_full_unstemmed | Modelling of the Face-Milling Process by Toroidal Cutter |
title_short | Modelling of the Face-Milling Process by Toroidal Cutter |
title_sort | modelling of the face-milling process by toroidal cutter |
topic | Article |
url | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10096468/ https://www.ncbi.nlm.nih.gov/pubmed/37049123 http://dx.doi.org/10.3390/ma16072829 |
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