Size-Controlled Preparation of Polyethylene Nanoplastic Particles by Nanoprecipitation and Insights into the Underlying Mechanisms

[Image: see text] Plastic pollution is ubiquitous in the environment, and nanoplastics (<1 μm) are of growing concern as they pose more health risks than larger particles. However, because of a lack of appropriate model particles, studies examining the risks of polyolefin nanoplastics are very limited, despite the prevalence of these plastics in the environment. Although nanoprecipitation using organic solvents is a promising method for preparing model nanoplastic particles of polyolefins, there are currently no methods for controlling the particle size. Here, we examined how the concentration and volume of the feedstock polymer solution affect the size of polyethylene particles produced by nanoprecipitation. The mechanisms underlying the particle formation were investigated by using a simple population balance model. Increasing the concentration of the feedstock solution increased the growth rate and decreased the nucleation rate, and increasing the volume of the feedstock solution increased the growth rate, resulting in an increase in the mean particle diameter in both cases. These changes in particle diameter were linearly correlated with the suspension density of the dispersion up to a suspension density of 0.4 mg·mL(–1). In addition, at these suspension densities, spherical particles were prepared without generating aggregates. Together, these results show that the diameter of polyethylene particles prepared by nanoprecipitation could be controlled according to the suspension density up to a suspension density of 0.4 mg·mL(–1). This study provides a basis for the development of nanoprecipitation-based techniques for the precise, scale-independent production of model nanoplastic particles, which we hope will accelerate the risk assessment of nanoplastics.