Mechanical Alloying Behavior and Thermal Stability of CoCrCuFeMnNi(x) High-Entropy Alloy Powders Prepared via MA

CoCrCuFeMnNi(x) (x = 0, 0.5, 1.0, 1.5, 2.0 mol, named as Ni(0), Ni(0.5), Ni(1.0), Ni(1.5), and Ni(2.0), respectively) high-entropy alloy powders (HEAPs) were prepared via mechanical alloying (MA), and XRD, SEM, EDS, and vacuum annealing were used to study the alloying behavior, phase transition, and thermal stability. The results indicated that the Ni(0), Ni(0.5), and Ni(1.0) HEAPs were alloyed at the initial stage (5–15 h), the metastable BCC + FCC two-phase solid solution structure was formed, and the BCC phase disappeared gradually with the prolonging of ball milling time. Finally, a single FCC structure was formed. Both Ni(1.5) and Ni(2.0) alloys with high nickel content formed a single FCC structure during the whole mechanical alloying process. The five kinds of HEAPs showed equiaxed particles in dry milling, and the particle size increased with an increase in milling time. After wet milling, they changed into lamellar morphology with thickness less than 1 μm and maximum size less than 20 μm. The composition of each component was close to its nominal composition, and the alloying sequence during ball milling was Cu→Mn→Co→Ni→Fe→Cr. After vacuum annealing at 700~900 °C, the FCC phase in the HEAPs with low Ni content transformed into FCC2 secondary phase, FCC1 primary phase, and a minor σ phase. The thermal stability of HEAPs can be improved by increasing Ni content.