Benefits of using removable filters in dual-layer flat panel detectors

Objective. Existing dual-layer flat panel detectors (DL-FPDs) use a thin scintillator layer to preferentially detect low-energy x-rays, followed by a permanent Cu filter to absorb residual low-energy x-rays, and finally, a thicker scintillator layer to preferentially detect high-energy x-rays. The image outputs of the two scintillator layers can be jointly processed for dual-energy (DE) planar and cone-beam CT imaging. In clinical practice, a given FPD is often used for not only DE imaging but also routine single-energy (SE) imaging. With the permanent Cu layer, the total x-ray absorption is unsatisfactory for SE imaging since more than 30% of x-rays can be lost in the Cu layer. The purpose of this work was to demonstrate the benefits of using a removable filter material in DL-FPDs for SE and DE imaging applications. Approach. The proposed detector contains a removable filter between the two scintillator layers. The filter can be either a chamber filled with a liquid high-Z (eff) material or a removable solid filter. When DE imaging is not clinically indicated, the DL-FPD can switch to a high-efficiency SE imaging mode by retracting the filter from the inter-scintillator space. For commonly available filter materials (iodine, gadolinium, and Cu), their optimal area densities were theoretically calculated for both water-bone decomposition and water-iodine decomposition DE imaging tasks. Preliminary experimental studies were also performed to compare the SE performance of the proposed DL-FPD with the existing DL-FPD with the permanent Cu filter and study the stability of the liquid filter on a rotating gantry. Main results. The optimal filter material was found to be an iodine solution (approximately 375 mg cm(−2)). With this liquid filter in place, the proposed DL-FPD has equivalent or better DE imaging performance compared with the existing DL-FPD with the Cu filter. When the filter is removed from the inter-scintillator space for SE imaging, the total x-ray absorption efficiency of the proposed DL-FPD ranges from 73% (100 kVp) to 54% (140 kVp), compared with 51% (100 kVp) to 41% (140 kVp) for the existing DL-FPD with a permanent 1 mm Cu filter. Significance. The removable filter provides a boost to the total x-ray absorption efficiency of DL-FPDs for SE imaging without compromising DE imaging. This can facilitate the adoption of DL-FPDs in clinical x-ray imaging systems that usually perform more SE imaging procedures than DE imaging series.