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Fault Root Cause Tracking of the Mechanical Components of CNC Lathes Based on Information Transmission

This study proposes a new method for the immediate fault warning and fault root tracing of CNC lathes. Here, the information acquisition scheme was formulated based on the analysis of the coupling relationship between the mechanical parts of CNC lathes. Once the collected status signals were de-nois...

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Detalles Bibliográficos
Autores principales: Zhang, Yingzhi, Guo, Guiming, Liu, Jialin
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10181511/
https://www.ncbi.nlm.nih.gov/pubmed/37177626
http://dx.doi.org/10.3390/s23094418
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author Zhang, Yingzhi
Guo, Guiming
Liu, Jialin
author_facet Zhang, Yingzhi
Guo, Guiming
Liu, Jialin
author_sort Zhang, Yingzhi
collection PubMed
description This study proposes a new method for the immediate fault warning and fault root tracing of CNC lathes. Here, the information acquisition scheme was formulated based on the analysis of the coupling relationship between the mechanical parts of CNC lathes. Once the collected status signals were de-noised and coarse-grained, transfer entropy theory was introduced to calculate the net entropy of information transfer between the mechanical parts, after which the information transfer model was constructed. The sliding window method was used to determine the probability threshold interval of the net information transfer entropy between the lathe mechanical parts under different processing modes. Therefore, the transition critical point was determined according to the information entropy, and the fault development process was clarified. By analyzing the information transfer changes between the parts, fault early warning and fault root tracking on the CNC lathe were realized. The proposed method realizes the digitalization and intelligentization of fault diagnosis and has the advantages of timely and efficient diagnosis. Finally, the effectiveness of the proposed method is verified by a numerical control lathe tool processing experiment.
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spelling pubmed-101815112023-05-13 Fault Root Cause Tracking of the Mechanical Components of CNC Lathes Based on Information Transmission Zhang, Yingzhi Guo, Guiming Liu, Jialin Sensors (Basel) Article This study proposes a new method for the immediate fault warning and fault root tracing of CNC lathes. Here, the information acquisition scheme was formulated based on the analysis of the coupling relationship between the mechanical parts of CNC lathes. Once the collected status signals were de-noised and coarse-grained, transfer entropy theory was introduced to calculate the net entropy of information transfer between the mechanical parts, after which the information transfer model was constructed. The sliding window method was used to determine the probability threshold interval of the net information transfer entropy between the lathe mechanical parts under different processing modes. Therefore, the transition critical point was determined according to the information entropy, and the fault development process was clarified. By analyzing the information transfer changes between the parts, fault early warning and fault root tracking on the CNC lathe were realized. The proposed method realizes the digitalization and intelligentization of fault diagnosis and has the advantages of timely and efficient diagnosis. Finally, the effectiveness of the proposed method is verified by a numerical control lathe tool processing experiment. MDPI 2023-04-30 /pmc/articles/PMC10181511/ /pubmed/37177626 http://dx.doi.org/10.3390/s23094418 Text en © 2023 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Zhang, Yingzhi
Guo, Guiming
Liu, Jialin
Fault Root Cause Tracking of the Mechanical Components of CNC Lathes Based on Information Transmission
title Fault Root Cause Tracking of the Mechanical Components of CNC Lathes Based on Information Transmission
title_full Fault Root Cause Tracking of the Mechanical Components of CNC Lathes Based on Information Transmission
title_fullStr Fault Root Cause Tracking of the Mechanical Components of CNC Lathes Based on Information Transmission
title_full_unstemmed Fault Root Cause Tracking of the Mechanical Components of CNC Lathes Based on Information Transmission
title_short Fault Root Cause Tracking of the Mechanical Components of CNC Lathes Based on Information Transmission
title_sort fault root cause tracking of the mechanical components of cnc lathes based on information transmission
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10181511/
https://www.ncbi.nlm.nih.gov/pubmed/37177626
http://dx.doi.org/10.3390/s23094418
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