Preparation and characterization of cellulose nanocrystals from corncob via ionic liquid [Bmim][HSO(4)] hydrolysis: effects of major process conditions on dimensions of the product

In this study, cellulose nanocrystals were prepared via the hydrolysis of corncob (CC) biomass using Brønsted acid ionic liquid 1-butyl-3-methylimidazolium hydrogen sulfate [Bmim][HSO(4)]. The corncob was subjected to alkaline pretreatment, and was then hydrolysed by [Bmim][HSO(4)], which acted as both solvent and catalyst. The effects of process conditions, including mass percent of CC (1.0–10.0%), reaction temperature (46–110 °C), and reaction time (1.2–2.8 h) on the size of cellulose nanocrystals (IL-CCCNC) were investigated by response surface methodology-central composite design. The obtained IL-CCCNC was characterized by Fourier transforms infrared spectroscopy, zeta sizer, scanning electron microscopy, transmission electron microscopy, X-ray diffraction, and thermogravimetry. The results showed that the dimensions of the nanocellulose products were affected by the mass percent of CC and the reaction temperature, but were not significantly influenced by the reaction time under the studied conditions. The optimal conditions, estimated by the developed model, were a mass percent of 2.49%, reaction temperature of 100 °C, and reaction time of 1.5 h. The process successfully produced IL-CCCNC with a yield of 40.13%, average size of 166 nm, and crystallinity index (CrI) of 62.5%. The morphology, chemical fingerprints, and thermal properties of the obtained IL-CCCNC were comparable to those extracted by alkaline and acid hydrolysis. After the reaction, [Bmim][HSO(4)] could be recovered with a yield of 88.32%, making it a viable green catalyst for the hydrolysis of CC cellulose. The findings are of direct industrial relevance as optimal processes can be developed to produce nanocellulose crystals with desirable size and physicochemical characteristics.