Preparation of a highly functionalized activated carbon from waste third-monomer pressure filter liquid for removal of methylene blue in aqueous solution

Third monomer dimethyl isophthalate-5-sodium sulfonate (SIPM) is an additive widely used to modify polyester chips. During the manufacture of SIPM, large amounts of waste third-monomer pressure filter liquid are produced. As the liquid contains lots of toxic organics and highly concentrated Na(2)SO(4), it will cause serious environmental pollution if discharged directly. In this study, highly functionalized activated carbon (AC) was prepared by directly carbonizing the dried waste liquid under ambient pressure. Structural and adsorption properties of the prepared AC were analyzed and evaluated by X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared (FT-IR) spectroscopy, X-ray photoelectron spectroscopy (XPS), N(2) adsorption–desorption analysis and methylene blue (MB) as the adsorbate, respectively. Results showed that the adsorption capacity of the prepared AC to MB reached the highest when carbonization was conducted at 400 °C. XRD analysis showed that the AC has a disordered graphite-like crystal structure. FT-IR and XPS analyses showed that there were plenty of carboxyl and sulfonic functional groups in the AC. The adsorption follows the pseudo-second-order kinetic model and the isotherm process is consistent with the Langmuir model. The adsorption capacity increased with increasing solution pH and dropped when the solution pH exceeded 12. Increasing solution temperature favors the adsorption, where the maximum value can reach as high as 2816.4 mg g(−1) at 45 °C, more than double the values reported to date. The adsorption of MB on the AC is mainly controlled by the electrostatic interaction between MB and the anionic form of carboxyl and sulfonic groups.