Enhanced Hydrogen Generation from Magnesium–Aluminum Scrap Ball Milled with Low Melting Point Solder Alloy

In this investigation, composite materials were manufactured of mixed scrap of Mg-based alloys and low melting point Sn–Pb eutectic by high energy ball milling, and their hydrogen generation performance was tested in NaCl solution. The effects of the ball milling duration and additive content on their microstructure and reactivity were investigated. Scanning electron microscopy (SEM) analysis indicated notable structural transformations of the particles during ball milling, and X-ray diffraction analysis (XRD) proved the formation of new intermetallic phases Mg(2)Sn and Mg(2)Pb, which were aimed to augment galvanic corrosion of the base metal. The dependency of the material’s reactivity on the activation time and additive content occurred to be non-monotonic. For all tested samples ball milling during the 1 h provided, the highest hydrogen generation rates and yields as compared to 0.5 and 2 h and compositions with 5 wt.% of the Sn–Pb alloy, demonstrated higher reactivity than those with 0, 2.5, and 10 wt.%.