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Densification of SiCp/Al–Fe–V–Si Composites by the Wedge Rolling Method

The densification of a SiCp/Al–Fe–V–Si billet was achieved by reducing the pores and oxide film between the particles by rolling. The wedge pressing method was used to improve the formability of the composite after jet deposition. The key parameters, mechanisms, and laws of wedge compaction were stu...

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Autores principales: He, Yiqiang, Huan, Changbao, Su, Qianhang, Zuo, Lijie, Feng, Wen, Ding, Yunfei, Shang, Feng, Luo, Yi, Feng, Lichao, Wang, Yan, Gu, Hang
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10302419/
https://www.ncbi.nlm.nih.gov/pubmed/37374472
http://dx.doi.org/10.3390/ma16124290
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author He, Yiqiang
Huan, Changbao
Su, Qianhang
Zuo, Lijie
Feng, Wen
Ding, Yunfei
Shang, Feng
Luo, Yi
Feng, Lichao
Wang, Yan
Gu, Hang
author_facet He, Yiqiang
Huan, Changbao
Su, Qianhang
Zuo, Lijie
Feng, Wen
Ding, Yunfei
Shang, Feng
Luo, Yi
Feng, Lichao
Wang, Yan
Gu, Hang
author_sort He, Yiqiang
collection PubMed
description The densification of a SiCp/Al–Fe–V–Si billet was achieved by reducing the pores and oxide film between the particles by rolling. The wedge pressing method was used to improve the formability of the composite after jet deposition. The key parameters, mechanisms, and laws of wedge compaction were studied. The results showed that the pass rate was reduced by 10 to 15 percent when using steel molds during the wedge pressing process if the distance between the two ends of the billet was about 10 mm, which was beneficial to improve the compactness and formability of the billet. The density and stress of the surface of the material were higher than those of the interior, where the distribution of density and stress tended to be uniform as the overall volume of the material shrank. During the wedge extrusion process, the material in the preforming area was thinned along the thickness direction, while the material in the main deformation area was lengthened along the length direction. Under plane strain conditions, the wedge formation of spray-deposited composites follows the plastic deformation mechanism of porous metals. The true relative density of the sheet was higher than the calculated value during the initial stamping phase, but was lower than the calculated value when the true strain exceeded 0.55. This was due to the accumulation and fragmentation of SiC particles, which made the pores difficult to remove.
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spelling pubmed-103024192023-06-29 Densification of SiCp/Al–Fe–V–Si Composites by the Wedge Rolling Method He, Yiqiang Huan, Changbao Su, Qianhang Zuo, Lijie Feng, Wen Ding, Yunfei Shang, Feng Luo, Yi Feng, Lichao Wang, Yan Gu, Hang Materials (Basel) Article The densification of a SiCp/Al–Fe–V–Si billet was achieved by reducing the pores and oxide film between the particles by rolling. The wedge pressing method was used to improve the formability of the composite after jet deposition. The key parameters, mechanisms, and laws of wedge compaction were studied. The results showed that the pass rate was reduced by 10 to 15 percent when using steel molds during the wedge pressing process if the distance between the two ends of the billet was about 10 mm, which was beneficial to improve the compactness and formability of the billet. The density and stress of the surface of the material were higher than those of the interior, where the distribution of density and stress tended to be uniform as the overall volume of the material shrank. During the wedge extrusion process, the material in the preforming area was thinned along the thickness direction, while the material in the main deformation area was lengthened along the length direction. Under plane strain conditions, the wedge formation of spray-deposited composites follows the plastic deformation mechanism of porous metals. The true relative density of the sheet was higher than the calculated value during the initial stamping phase, but was lower than the calculated value when the true strain exceeded 0.55. This was due to the accumulation and fragmentation of SiC particles, which made the pores difficult to remove. MDPI 2023-06-09 /pmc/articles/PMC10302419/ /pubmed/37374472 http://dx.doi.org/10.3390/ma16124290 Text en © 2023 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
He, Yiqiang
Huan, Changbao
Su, Qianhang
Zuo, Lijie
Feng, Wen
Ding, Yunfei
Shang, Feng
Luo, Yi
Feng, Lichao
Wang, Yan
Gu, Hang
Densification of SiCp/Al–Fe–V–Si Composites by the Wedge Rolling Method
title Densification of SiCp/Al–Fe–V–Si Composites by the Wedge Rolling Method
title_full Densification of SiCp/Al–Fe–V–Si Composites by the Wedge Rolling Method
title_fullStr Densification of SiCp/Al–Fe–V–Si Composites by the Wedge Rolling Method
title_full_unstemmed Densification of SiCp/Al–Fe–V–Si Composites by the Wedge Rolling Method
title_short Densification of SiCp/Al–Fe–V–Si Composites by the Wedge Rolling Method
title_sort densification of sicp/al–fe–v–si composites by the wedge rolling method
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10302419/
https://www.ncbi.nlm.nih.gov/pubmed/37374472
http://dx.doi.org/10.3390/ma16124290
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