Experimental Investigation on the Penetrability Mechanism of Gel Slug During Well Completion Processes

[Image: see text] Reservoir formation damage is an essential problem which troubled oil and gas well production, a smart packer is a promising technology to maintain sustainable development for the oil and gas fields. Currently, the “gel valve” technology has been proved to be feasible with gel slug to seal casing and descend the completion pipe string, while the systemic performance of ideal gel is still not clear. In the underbalanced completion stage with the gel valve, the downward completion string needs to penetrate the gel slug to form an oil and gas passage in the wellbore. The penetration of rod string to gel is a dynamic process. The gel-casing structure often shows a time-dependent mechanical response, which is different from the static response. In the process of penetration, the interaction force between the rod and gel is not only related to the properties of the interface between gel and string but also affected by the moving speed, rod diameter, and thickness of the gel. The dynamic penetration experiment was carried out to determine the penetrating force varied with depth. The research showed that the force curve was mainly composed of three parts, the rising curve of elastic deformation, decline curve for the surface worn out, and another curve of the rod wear into. By changing the rod diameter, gel thickness, and penetration speed, the change rules of forces in each stage were further analyzed, which would provide a scientific basis for a well completion design with a gel valve.