Physical, Mechanical, and Microstructure Characteristics of Ultra-High-Performance Concrete Containing Lightweight Aggregates

This study explores and enhances the resistance of an ultra-high-performance concrete (UHPC) to explosive spalling under elevated temperatures. This study investigates the impact of lightweight aggregates (LWAs) on the mechanical and microstructural properties of the UHPC. Various UHPC specimens were created by replacing silica sand with LWAs in percentages ranging from 0% to 30%. The evaluation of these specimens involved assessing their compressive and flexural strengths, density, mass loss, shrinkage, porosity, and microstructural characteristics using scanning electron microscopy (SEM). This study provides valuable insights by analyzing the influence of lightweight aggregates on the strength, durability, and microstructure of UHPC. The results reveal that incorporating LWAs in the UHPC improved its flowability while decreasing its density, as the percentage of LWAs increased from 5% to 30%. Including 30% LWA resulted in a mass loss of 4.8% at 300 °C, which reduced the compressive and flexural strengths across all curing durations. However, the UHPC samples subjected to higher temperatures displayed higher strength than those exposed to ambient conditions. The microstructure analysis demonstrated that the UHPC specimens with 30% LWA exhibited increased density due to continuous hydration from the water in the lightweight aggregate. The pore size distribution graph indicated that incorporating more of the LWA increased porosity, although the returns diminished beyond a certain point. Overall, these findings offer valuable insights into the influence of lightweight aggregates on the physical and strength characteristics of UHPC. This research holds significant implications for developing high-performance, lightweight concrete materials.