Experimental and techno-economic investigation of industrial para-xylene plant revamping to produce meta-xylene

In this research, the feasibility study of revamping of simulated moving bed for paraxylene separation in ELUXYL process to produce meta-xylene using industrial Ba-faujasite exchanged adsorbent by changing operating condition (temperature and pressure) were examined experimentally and theoretically. Two different mixed-xylene feed cases (with and without presence of para-xylene) were considered. Different sets of temperature and pressure were evaluated with the help of equilibrium and dynamic experiments to obtain optimum operating condition in a favor of separation of meta-xylene. Results confirm that in the presence of para-xylene in a feed, selectivity of the adsorbent could not change towards meta-xylene. But, in the absence of para in some pressure and temperature meta-xylene was more selective than ortho and ethylbenzene. Finally, by the means of statistical experimental design method the results of all experiments were compered and an optimum temperature and pressure were found. Breakthrough experiment in optimum condition showed MX/OX and MX/EB selectivity as 1.83 and 1.15, respectively. Furthermore, the design and simulation of the real industrial SMB plant was performed in Aspen Chromatography and HYSYS software to evaluate the real performance of MX separation. Simulation results showed the final purification in SMB plant can be reached to 83.91%. At the end, for the aim of promoting purity by considering extra distillation towers the purity of meta-xylene was achieved by 96%. The economical investigation showed that by considering 700$/ton for feed supplied, the process can be satisfactory from economical point of view.