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The Removal of Inclusions with Different Diameters in Tundish by Channel Induction Heating: A Numerical Simulation Study

The quality of the bloom will be impacted by the non-metallic impurities in the molten steel in the tundish, which will reduce the plasticity and fatigue life of the steel. In this research, a mathematical model of a six-flow double-channel T-shaped induction heating tundish was established, the eff...

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Autores principales: Yi, Bing, Zhang, Guifang, Jiang, Qi, Zhang, Peipei, Feng, Zhenhua, Tian, Nan
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10419808/
https://www.ncbi.nlm.nih.gov/pubmed/37569957
http://dx.doi.org/10.3390/ma16155254
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author Yi, Bing
Zhang, Guifang
Jiang, Qi
Zhang, Peipei
Feng, Zhenhua
Tian, Nan
author_facet Yi, Bing
Zhang, Guifang
Jiang, Qi
Zhang, Peipei
Feng, Zhenhua
Tian, Nan
author_sort Yi, Bing
collection PubMed
description The quality of the bloom will be impacted by the non-metallic impurities in the molten steel in the tundish, which will reduce the plasticity and fatigue life of the steel. In this research, a mathematical model of a six-flow double-channel T-shaped induction heating tundish was established, the effects of induction heating conditions on the removal of inclusions in the tundish were investigated, and the impact of various inclusion particle sizes on the removal effect of inclusions under induction heating was explored. The results show that the Residence Time Distribution (RTD) curve produced through numerical simulation and physical simulation is in good agreement. The reduction of inclusion particles in the channel is made affordable by the dual-channel induction heating technique. As the diameter of inclusion particles increases from 10 μm to 50 μm, the probability of inclusion particles being removed from the channel gradually decreases from 70.9% to 56.1%.
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spelling pubmed-104198082023-08-12 The Removal of Inclusions with Different Diameters in Tundish by Channel Induction Heating: A Numerical Simulation Study Yi, Bing Zhang, Guifang Jiang, Qi Zhang, Peipei Feng, Zhenhua Tian, Nan Materials (Basel) Article The quality of the bloom will be impacted by the non-metallic impurities in the molten steel in the tundish, which will reduce the plasticity and fatigue life of the steel. In this research, a mathematical model of a six-flow double-channel T-shaped induction heating tundish was established, the effects of induction heating conditions on the removal of inclusions in the tundish were investigated, and the impact of various inclusion particle sizes on the removal effect of inclusions under induction heating was explored. The results show that the Residence Time Distribution (RTD) curve produced through numerical simulation and physical simulation is in good agreement. The reduction of inclusion particles in the channel is made affordable by the dual-channel induction heating technique. As the diameter of inclusion particles increases from 10 μm to 50 μm, the probability of inclusion particles being removed from the channel gradually decreases from 70.9% to 56.1%. MDPI 2023-07-26 /pmc/articles/PMC10419808/ /pubmed/37569957 http://dx.doi.org/10.3390/ma16155254 Text en © 2023 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Yi, Bing
Zhang, Guifang
Jiang, Qi
Zhang, Peipei
Feng, Zhenhua
Tian, Nan
The Removal of Inclusions with Different Diameters in Tundish by Channel Induction Heating: A Numerical Simulation Study
title The Removal of Inclusions with Different Diameters in Tundish by Channel Induction Heating: A Numerical Simulation Study
title_full The Removal of Inclusions with Different Diameters in Tundish by Channel Induction Heating: A Numerical Simulation Study
title_fullStr The Removal of Inclusions with Different Diameters in Tundish by Channel Induction Heating: A Numerical Simulation Study
title_full_unstemmed The Removal of Inclusions with Different Diameters in Tundish by Channel Induction Heating: A Numerical Simulation Study
title_short The Removal of Inclusions with Different Diameters in Tundish by Channel Induction Heating: A Numerical Simulation Study
title_sort removal of inclusions with different diameters in tundish by channel induction heating: a numerical simulation study
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10419808/
https://www.ncbi.nlm.nih.gov/pubmed/37569957
http://dx.doi.org/10.3390/ma16155254
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