Magnetic Domains and Their Power Spectral Densities in Non-Oriented Electrical Steel after Thermal Compression at Different Rates

The magnetic domains of non-oriented electrical steel bearing cumulative thermal compressions made by a Gleeble 3500 Thermal System were observed using an atomic force microscope (AFM). The component forces, comprising the magnetic forces between the AFM probe and magnetic domains of the samples, along the freedom direction of the probe, were measured, and they formed the value fluctuation of the magnetic domains. The fluctuations of the magnetic domains were analyzed by examining the power spectral density (PSD) curves. The hysteresis curves of the samples were measured using a highly sensitive magnetic measurement system. An analysis of the magnetic force microscope (MFM) maps suggested that some magnetic domains were compressed into crushed and fragmented shapes, similar to the microstructure of deformed grains. Meanwhile, some were reconstructed within the thermal compressions, like dynamic recrystallization microstructures. Meaningfully, the MFM probe moved and deformed the proximal magnetic domains of tested samples within the region of its weak magnetic field. The peak positions of the magnetic domains with a high deformation rate were shifted and moved during the measuring processes by the weakly polarized probe. Both windward and leeward sides simultaneously expressed a slope towards each co-adjacent valley in the MFM maps and induced a statistical throbbing within a narrow band in the PSD curves. Thus, the MFM scanning mode was also analyzed and improved to obtain accurate MFM maps with low disturbances from the weak magnetic field of the probe. Swapping the order positions of the middle processes in the MFM scanning and adding a gliding step between them could offset the peak skewing of magnetic domains caused by the weakly polarized probe during MFM measurement process without incurring excessive replacement costs. Accumulative compression at a high rate (10 s(−1)) would crush magnetic domains into irregularly decreasing sizes with messy boundaries. This investigation provides an example of the complete relationships among deformations, magnetic domains, and magnetic properties.