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Anomaly Detection in Annular Metal Turning Surfaces Based on a Priori Information and a Multi-Scale Self-Referencing Template

To solve the problem of anomaly detection in annular metal turning surfaces, this paper develops an anomaly detection algorithm based on a priori information and a multi-scale self-referencing template by combining the imaging characteristics of annular workpieces. First, the annular metal turning s...

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Detalles Bibliográficos
Autores principales: Suo, Xinyu, Zhang, Jie, Liu, Jian, Yang, Dezhi, Zhou, Feitao
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10422637/
https://www.ncbi.nlm.nih.gov/pubmed/37571590
http://dx.doi.org/10.3390/s23156807
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author Suo, Xinyu
Zhang, Jie
Liu, Jian
Yang, Dezhi
Zhou, Feitao
author_facet Suo, Xinyu
Zhang, Jie
Liu, Jian
Yang, Dezhi
Zhou, Feitao
author_sort Suo, Xinyu
collection PubMed
description To solve the problem of anomaly detection in annular metal turning surfaces, this paper develops an anomaly detection algorithm based on a priori information and a multi-scale self-referencing template by combining the imaging characteristics of annular workpieces. First, the annular metal turning surface is unfolded into a rectangular expanded image using bilinear interpolation to facilitate subsequent algorithm development. Second, the grayscale information from the positive samples is used to obtain the a priori information, and a multi-scale self-referencing template method is used to obtain its own multi-scale information. Then, the phase error and large-size anomaly interference problems of the self-referencing method are overcome by combining the a priori information with its own information, and an accurate response to anomalous regions of various sizes is realized. Finally, the segmentation completeness of the anomalous region is improved by utilizing the region growing method. The experimental results show that the proposed method achieves a mean pixel AUROC of 0.977, and the mean M_IOU of segmentation reaches 0.788. In terms of efficiency, this method is also much more efficient than the commonly used anomaly detection algorithms. The proposed method can achieve rapid and accurate detection of defects in annular metal turning surfaces and has good industrial application value.
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spelling pubmed-104226372023-08-13 Anomaly Detection in Annular Metal Turning Surfaces Based on a Priori Information and a Multi-Scale Self-Referencing Template Suo, Xinyu Zhang, Jie Liu, Jian Yang, Dezhi Zhou, Feitao Sensors (Basel) Article To solve the problem of anomaly detection in annular metal turning surfaces, this paper develops an anomaly detection algorithm based on a priori information and a multi-scale self-referencing template by combining the imaging characteristics of annular workpieces. First, the annular metal turning surface is unfolded into a rectangular expanded image using bilinear interpolation to facilitate subsequent algorithm development. Second, the grayscale information from the positive samples is used to obtain the a priori information, and a multi-scale self-referencing template method is used to obtain its own multi-scale information. Then, the phase error and large-size anomaly interference problems of the self-referencing method are overcome by combining the a priori information with its own information, and an accurate response to anomalous regions of various sizes is realized. Finally, the segmentation completeness of the anomalous region is improved by utilizing the region growing method. The experimental results show that the proposed method achieves a mean pixel AUROC of 0.977, and the mean M_IOU of segmentation reaches 0.788. In terms of efficiency, this method is also much more efficient than the commonly used anomaly detection algorithms. The proposed method can achieve rapid and accurate detection of defects in annular metal turning surfaces and has good industrial application value. MDPI 2023-07-30 /pmc/articles/PMC10422637/ /pubmed/37571590 http://dx.doi.org/10.3390/s23156807 Text en © 2023 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Suo, Xinyu
Zhang, Jie
Liu, Jian
Yang, Dezhi
Zhou, Feitao
Anomaly Detection in Annular Metal Turning Surfaces Based on a Priori Information and a Multi-Scale Self-Referencing Template
title Anomaly Detection in Annular Metal Turning Surfaces Based on a Priori Information and a Multi-Scale Self-Referencing Template
title_full Anomaly Detection in Annular Metal Turning Surfaces Based on a Priori Information and a Multi-Scale Self-Referencing Template
title_fullStr Anomaly Detection in Annular Metal Turning Surfaces Based on a Priori Information and a Multi-Scale Self-Referencing Template
title_full_unstemmed Anomaly Detection in Annular Metal Turning Surfaces Based on a Priori Information and a Multi-Scale Self-Referencing Template
title_short Anomaly Detection in Annular Metal Turning Surfaces Based on a Priori Information and a Multi-Scale Self-Referencing Template
title_sort anomaly detection in annular metal turning surfaces based on a priori information and a multi-scale self-referencing template
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10422637/
https://www.ncbi.nlm.nih.gov/pubmed/37571590
http://dx.doi.org/10.3390/s23156807
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