Design of Nanostraws in Amine-Functionalized MCM-41 for Improved Adsorption Capacity in Carbon Capture

[Image: see text] Polymeric amine encapsulation in high surface area MCM-41 particles for CO(2) capture is well established but has the drawback of leaching out the water-soluble polymer upon exposure to aqueous environments. Alternatively, chemical (covalent) grafting amine functional groups from an alkoxysilane such as 3-aminopropyltriethoxysilane (APTES) on MCM-41 offer better stability against this drawback. However, the diffusional restriction exhibited by the narrow uniform MCM-41 pores (2–4 nm) may impede amine functionalization of the available silanol groups within the inner mesoporous core. This leads to incomplete amine functionalization and could reduce the CO(2) adsorption capacity in such materials. Our concept to improve access to the MCM-41 interior is based on the incorporation of nanostraws with larger inner diameter (15–30 nm) to create a hierarchical porosity and enhance the molecular transport of APTES. Halloysite nanotubes (HNT) are used as tubular straws that are integrated into the MCM-41 matrix using an aerosol-assisted synthesis method. Characterization results show that the intrinsic structure of MCM-41 remains unaltered after the incorporation of the nanostraws and amine functionalization. At an optimal APTES loading of 0.5 g (X = 2.0), the amine-functionalized composite of MCM-41 with straws (APTES/M40H) has a 20% higher adsorption capacity than the amine-modified MCM-41 (APTES/MCM-41) adsorbent. Furthermore, the CO(2) adsorption capacity APTES/M40H doubles that of APTES/MCM-41 when normalized based on the composition of MCM-41 in the composite particle with straws. The facile integration of nanostraws in MCM-41 leading to hierarchical porosities could be effective toward the mitigation of diffusional restriction in porous materials with potential for other catalytic and adsorption technologies.