Development of a Layer Made of Natural Fibers to Improve the Ecological Performance of the Face Mask Type II

The aim of this study was to develop a natural nonwoven layer made of cottonized bleached flax and cotton fibers which is suitable to replace one of the three polypropylene layers of face mask type II in order to reduce non-biodegradable waste production and limit the negative impact of used masks on the environment. The work focused on the design of a nonwoven structure based on properly blending cotton and flax fibers as well as ensuring the cover factor, which can support the mask’s barrier properties against air dust particles and does not make breathing difficult. Additionally, a biodegradable film was developed to connect the nonwoven layer with the other polypropylene filtering layers. The effectiveness of the biodeterioration of the flax/cotton nonwoven was evaluated based on a test of the susceptibility of materials to the action of soil microorganisms. The flax/cotton nonwoven layer was tested in terms of mechanical, physical, and biophysical properties, and an analysis of the covering of the nonwoven surface with fibers was conducted as well. The results confirmed that the structure of flax/cotton nonwovens is suitable to replace the nondegradable polypropylene layer of the face mask type II to improve its environmental performance.