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Research on prediction model of converter temperature and carbon content based on spectral feature extraction

The flame of converter mouth can well reflect the change of temperature and composition of molten steel in the furnace. The flame characteristics of converter mouth collected by device can well predict the smelting process of converter. Based on the flame spectrum data set of converter mouth, this p...

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Autores principales: Zhao, Bo, Zhao, Jinxuan, Wu, Wei, Zhang, Fei, Yao, Tonglu
Formato: Online Artículo Texto
Lenguaje:English
Publicado: Nature Publishing Group UK 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10475112/
https://www.ncbi.nlm.nih.gov/pubmed/37660162
http://dx.doi.org/10.1038/s41598-023-41751-9
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author Zhao, Bo
Zhao, Jinxuan
Wu, Wei
Zhang, Fei
Yao, Tonglu
author_facet Zhao, Bo
Zhao, Jinxuan
Wu, Wei
Zhang, Fei
Yao, Tonglu
author_sort Zhao, Bo
collection PubMed
description The flame of converter mouth can well reflect the change of temperature and composition of molten steel in the furnace. The flame characteristics of converter mouth collected by device can well predict the smelting process of converter. Based on the flame spectrum data set of converter mouth, this paper uses the BEADS algorithm and rough set attribute reduction algorithm optimized by genetic algorithm to extract the features of 2048-dimensional wavelength data. Through the model, eight indexes that contribute greatly to temperature and carbon content are selected, which are f-507, f-520, f-839, f-1073, f-1371, f-1528, f-1727 and f-1826. The MIC coefficients of the eight indicators with temperature and carbon content are calculated, and the MIC coefficients of the variables is small, and the selected indicators are representative. There was a significant correlation between temperature and C content. In BP neural network of temperature prediction model, it is found that the prediction accuracy of the training set is 0.99, the prediction accuracy of the test set is 0.99, the prediction accuracy of the verification set is 0.99, and the prediction accuracy of the whole set is 0.99. Through statistics, it is found that the hit rate of the temperature model in the range of ± 5 K is 88.7%, and the hit rate in the range of ± 10 K is 98.4%. and the RMSE parameter analysis shows that the average prediction error is 3.85 K. In BP neural network of carbon content prediction model, it is found that the prediction accuracy of the training set is 0.99, the prediction accuracy of the test set is 0.99, the prediction accuracy of the verification set is 0.98, and the prediction accuracy of the whole set is 0.99. Through statistics, it is found that the hit rate of the carbon contents model in the range of ± 0.05% is 94.0%, and the hit rate in the range of ± 0.10% is 98.3%, and the RMSE parameter analysis shows that the average prediction error is 0.021%. Finally, the universality of the model is verified by MIV algorithm.
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spelling pubmed-104751122023-09-04 Research on prediction model of converter temperature and carbon content based on spectral feature extraction Zhao, Bo Zhao, Jinxuan Wu, Wei Zhang, Fei Yao, Tonglu Sci Rep Article The flame of converter mouth can well reflect the change of temperature and composition of molten steel in the furnace. The flame characteristics of converter mouth collected by device can well predict the smelting process of converter. Based on the flame spectrum data set of converter mouth, this paper uses the BEADS algorithm and rough set attribute reduction algorithm optimized by genetic algorithm to extract the features of 2048-dimensional wavelength data. Through the model, eight indexes that contribute greatly to temperature and carbon content are selected, which are f-507, f-520, f-839, f-1073, f-1371, f-1528, f-1727 and f-1826. The MIC coefficients of the eight indicators with temperature and carbon content are calculated, and the MIC coefficients of the variables is small, and the selected indicators are representative. There was a significant correlation between temperature and C content. In BP neural network of temperature prediction model, it is found that the prediction accuracy of the training set is 0.99, the prediction accuracy of the test set is 0.99, the prediction accuracy of the verification set is 0.99, and the prediction accuracy of the whole set is 0.99. Through statistics, it is found that the hit rate of the temperature model in the range of ± 5 K is 88.7%, and the hit rate in the range of ± 10 K is 98.4%. and the RMSE parameter analysis shows that the average prediction error is 3.85 K. In BP neural network of carbon content prediction model, it is found that the prediction accuracy of the training set is 0.99, the prediction accuracy of the test set is 0.99, the prediction accuracy of the verification set is 0.98, and the prediction accuracy of the whole set is 0.99. Through statistics, it is found that the hit rate of the carbon contents model in the range of ± 0.05% is 94.0%, and the hit rate in the range of ± 0.10% is 98.3%, and the RMSE parameter analysis shows that the average prediction error is 0.021%. Finally, the universality of the model is verified by MIV algorithm. Nature Publishing Group UK 2023-09-02 /pmc/articles/PMC10475112/ /pubmed/37660162 http://dx.doi.org/10.1038/s41598-023-41751-9 Text en © The Author(s) 2023 https://creativecommons.org/licenses/by/4.0/Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article's Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article's Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/ (https://creativecommons.org/licenses/by/4.0/) .
spellingShingle Article
Zhao, Bo
Zhao, Jinxuan
Wu, Wei
Zhang, Fei
Yao, Tonglu
Research on prediction model of converter temperature and carbon content based on spectral feature extraction
title Research on prediction model of converter temperature and carbon content based on spectral feature extraction
title_full Research on prediction model of converter temperature and carbon content based on spectral feature extraction
title_fullStr Research on prediction model of converter temperature and carbon content based on spectral feature extraction
title_full_unstemmed Research on prediction model of converter temperature and carbon content based on spectral feature extraction
title_short Research on prediction model of converter temperature and carbon content based on spectral feature extraction
title_sort research on prediction model of converter temperature and carbon content based on spectral feature extraction
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10475112/
https://www.ncbi.nlm.nih.gov/pubmed/37660162
http://dx.doi.org/10.1038/s41598-023-41751-9
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