Influence of Preheating Temperature on the Microstructure and Mechanical Properties of 6061/TA1 Composite Plates Fabricated by AFSD

In this study, composite plates of 6061/TA1 were successfully manufactured using additive friction stir deposition (AFSD). The impact of preheating temperatures (room temperature, 100 °C, 200 °C) on the interfacial microstructure and interface mechanical properties at various deposition zones was studied. The results showed that as the preheating temperature increased or when the deposit zone shifted from the boundary to the center, the diffusion width of Al and Ti increased, accompanied by an increase in bonding shear strength. Moreover, in the boundary zone of the sample preheated at room temperature (P-RT), only mechanical bonding was observed, resulting in the lowest bonding shear strength. Conversely, the other samples exhibited a combination of mechanical and metallurgical bonding. Under the preheating temperature of 200 °C, interfacial intermetallic compounds were observed near the center zone, which exhibited the highest bonding shear strength.