Graphene-Based Flexible Strain Sensor Based on PDMS for Strain Detection of Steel Wire Core Conveyor Belt Joints

Because of their superior performance, flexible strain sensors are used in a wide range of applications, including medicine and health, human–computer interaction, and precision manufacturing. Flexible strain sensors outperform conventional silicon-based sensors in high-strain environments. However, most current studies report complex flexible sensor preparation processes, and research focuses on enhancing and improving one parameter or property of the sensors, ignoring the feasibility of flexible strain sensors for applications in various fields. Since the mechanical properties of flexible sensors can be well combined with rubber conveyor belts, in this work polydimethylsiloxane (PDMS) was used as a flexible substrate by a simple way of multiple drop coating. Graphene-based flexible strain sensor films that can be used for strain detection at the joints of steel cord core conveyor belts were successfully fabricated. The results of the tests show that the sensor has a high sensitivity and can achieve a fast response (response time: 43 ms). Furthermore, the sensor can still capture the conveyor belt strain after withstanding high pressure (1.2–1.4 MPa) and high temperature (150 °C) during the belt vulcanization process. This validates the feasibility of using flexible strain sensors in steel wire core conveyor belts and has some potential for detecting abnormal strains in steel wire core conveyor belt, broadening the application field of flexible sensors.