Advances in sewage sludge application and treatment: Process integration of plasma pyrolysis and anaerobic digestion with the resource recovery

Sewage sludge (SS) is an environmental issue due to its high organic content and ability to release hazardous substances. Most of the treatments available are biological, thermal hydrolysis, mechanical (ultrasound, high pressure, and lysis), chemical with oxidation (mainly ozonation), and alkali pre-treatments. Other treatment methods include landfill, wet oxidation, composting, drying, stabilization, incineration, pyrolysis, carbonization, liquefaction, gasification, and torrefaction. Some of these SS disposal methods damage the ecosystem and underutilize the potential resource value of SS. These challenges must be overcome with an innovative technique for the improvement of SS's nutritional value, energy content, and usability. This review proposes plasma pyrolysis and anaerobic digestion (AD) as promising SS treatment technologies. Plasma pyrolysis pre-treats SS to make it digestible by AD bacteria and immobilizes the heavy metals. The addition of Char to the upstream AD process increases the quantity and quality of biogas produced while enhancing the nutrients in the digestate. These two processes are integrated at high temperatures, thus creating concerns about their energy demand. These challenges are offset by the generated energy that can run the treatment plant or be sold to the grid, generating additional cash. Plasma pyrolysis wastes can also be converted into biochar, organic fertilizer, or soil conditioner. These combined technologies' financial sustainability depends on the treatment facility's circumstances and location. Plasma pyrolysis and AD can treat SS sustainably and provide nutrients and resources. This paper explains the co-process treatment route's techno-economic prospects, challenges, and recommendations for the future application of SS valorization and resource recovery.