Quality control prediction of electrolytic copper using novel hybrid nonlinear analysis algorithm

Traditional linear regression and neural network models demonstrate suboptimal fit and lower predictive accuracy while the quality of electrolytic copper is estimated. A more dependable and accurate model is essential for these challenges. Notably, the maximum information coefficient was employed initially to discern the non-linear correlation between the nineteen factors influencing electrolytic copper quality and the five quality control indicators. Additionally, the random forest algorithm elucidated the primary factors governing electrolytic copper quality. A hybrid model, integrating particle swarm optimization with least square support vector machine, was devised to predict electrolytic copper quality based on the nineteen factors. Concurrently, a hybrid model combining random forest and relevance vector machine was developed, focusing on primary control factors. The outcomes indicate that the random forest algorithm identified five principal factors governing electrolytic copper quality, corroborated by the non-linear correlation analysis via the maximum information coefficient. The predictive accuracy of the relevance vector machine model, when accounting for all nineteen factors, was comparable to the particle swarm optimization—least square support vector machine model, and surpassed both the conventional linear regression and neural network models. The predictive error for the random forest-relevance vector machine hybrid model was notably less than the sole relevance vector machine model, with the error index being under 5%. The intricate non-linear variation pattern of electrolytic copper quality, influenced by numerous factors, was unveiled. The advanced random forest-relevance vector machine hybrid model circumvents the deficiencies seen in conventional models. The findings furnish valuable insights for electrolytic copper quality management.