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Reliability Prediction of Near-Isothermal Rolling of TiAl Alloy Based on Five Neural Network Models

The near-isothermal rolling process has the characteristics of multi-variable and strong coupling, and the industrial conditions change constantly during the actual rolling process. It is difficult to consider the influence of various factors in industrial sites using theoretical derivation, and the...

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Detalles Bibliográficos
Autores principales: Lian, Wei, Du, Fengshan
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10608516/
https://www.ncbi.nlm.nih.gov/pubmed/37895691
http://dx.doi.org/10.3390/ma16206709
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author Lian, Wei
Du, Fengshan
author_facet Lian, Wei
Du, Fengshan
author_sort Lian, Wei
collection PubMed
description The near-isothermal rolling process has the characteristics of multi-variable and strong coupling, and the industrial conditions change constantly during the actual rolling process. It is difficult to consider the influence of various factors in industrial sites using theoretical derivation, and the compensation coefficient is difficult to accurately determine. The neural network model compensates for the difficulty in determining the compensation coefficient of the theoretical model. The neural network can be trained in advance through historical data, the trained network can be applied to industrial sites for prediction, and previous training errors can be compensated for through online learning using real-time data collected on site. But it requires a large amount of effective historical data, so this research uses a combination of production data from a controllable two-roll rolling mill and finite element simulation to provide training data support for the neural network. Five trained neural networks are used for prediction, and the results are compared with industrial site data, verifying the reliability and accuracy of genetic algorithm optimized neural network prediction. We successfully solved the problem of low control accuracy of TiAl alloy outlet thickness during near-isothermal rolling process.
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spelling pubmed-106085162023-10-28 Reliability Prediction of Near-Isothermal Rolling of TiAl Alloy Based on Five Neural Network Models Lian, Wei Du, Fengshan Materials (Basel) Article The near-isothermal rolling process has the characteristics of multi-variable and strong coupling, and the industrial conditions change constantly during the actual rolling process. It is difficult to consider the influence of various factors in industrial sites using theoretical derivation, and the compensation coefficient is difficult to accurately determine. The neural network model compensates for the difficulty in determining the compensation coefficient of the theoretical model. The neural network can be trained in advance through historical data, the trained network can be applied to industrial sites for prediction, and previous training errors can be compensated for through online learning using real-time data collected on site. But it requires a large amount of effective historical data, so this research uses a combination of production data from a controllable two-roll rolling mill and finite element simulation to provide training data support for the neural network. Five trained neural networks are used for prediction, and the results are compared with industrial site data, verifying the reliability and accuracy of genetic algorithm optimized neural network prediction. We successfully solved the problem of low control accuracy of TiAl alloy outlet thickness during near-isothermal rolling process. MDPI 2023-10-16 /pmc/articles/PMC10608516/ /pubmed/37895691 http://dx.doi.org/10.3390/ma16206709 Text en © 2023 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Lian, Wei
Du, Fengshan
Reliability Prediction of Near-Isothermal Rolling of TiAl Alloy Based on Five Neural Network Models
title Reliability Prediction of Near-Isothermal Rolling of TiAl Alloy Based on Five Neural Network Models
title_full Reliability Prediction of Near-Isothermal Rolling of TiAl Alloy Based on Five Neural Network Models
title_fullStr Reliability Prediction of Near-Isothermal Rolling of TiAl Alloy Based on Five Neural Network Models
title_full_unstemmed Reliability Prediction of Near-Isothermal Rolling of TiAl Alloy Based on Five Neural Network Models
title_short Reliability Prediction of Near-Isothermal Rolling of TiAl Alloy Based on Five Neural Network Models
title_sort reliability prediction of near-isothermal rolling of tial alloy based on five neural network models
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10608516/
https://www.ncbi.nlm.nih.gov/pubmed/37895691
http://dx.doi.org/10.3390/ma16206709
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