Effect of Mud Powder on the Performance of Bridge Deck Leveling Concrete in a Seasonally Frozen Region

Mud powders in aggregates are often found to cause deterioration of concrete properties. Based on a study of the mechanical properties of bridge deck leveling concrete (BDLC) containing different mud powders at various ages, the effects of mud powders on concrete durability were evaluated through rapid chloride permeability testing, freeze–thaw testing, and the coupling of salt solution and a freeze–thaw test. The properties of the interfacial transition zone (ITZ) were also investigated via microhardness testing. The test results showed that mud powder reduced the compressive strength, static compressive elastic modulus, and bond strength at early stages of curing. Moreover, mud powder was found to reduce the tensile properties and durability of concrete, with clay powder causing a greater reduction than mud powder in river sands and coarse aggregate. In addition, the width of the ITZ of concrete containing mud powder was found to increase by 23.1–48.3%. A significant correlation between the ITZ and the tensile properties, as well as the durability of concrete, was also observed. Therefore, in order to improve the tensile properties and durability of BDLC in seasonally frozen regions, the content of mud powder in the aggregates should be minimized according to the different compositions of mud powders. The coupling effect of salt solution and a freeze–thaw cycle should also be taken into consideration.