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A comb-brushing-type green soybean pod harvesting equipment: Design and experiment

To solve the problem of low efficiency of manual harvesting of green soybeans and lack of adaptable harvesters, in this study, a brushing-type green soybean harvester was designed. The comb-brushing type green soybean pod harvesting equipment is composed of a front-mounted separation drum, a full-wi...

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Autores principales: Zhao, Ying, Liu, Jinyi, Yang, Ranbing, Guo, Ting, Zhang, Jian, Li, Wen, Li, Linji
Formato: Online Artículo Texto
Lenguaje:English
Publicado: Public Library of Science 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10619879/
https://www.ncbi.nlm.nih.gov/pubmed/37910535
http://dx.doi.org/10.1371/journal.pone.0293567
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author Zhao, Ying
Liu, Jinyi
Yang, Ranbing
Guo, Ting
Zhang, Jian
Li, Wen
Li, Linji
author_facet Zhao, Ying
Liu, Jinyi
Yang, Ranbing
Guo, Ting
Zhang, Jian
Li, Wen
Li, Linji
author_sort Zhao, Ying
collection PubMed
description To solve the problem of low efficiency of manual harvesting of green soybeans and lack of adaptable harvesters, in this study, a brushing-type green soybean harvester was designed. The comb-brushing type green soybean pod harvesting equipment is composed of a front-mounted separation drum, a full-width material delivery mechanism, a negative pressure cleaning system, and a stalk-pod separation system. Based on the operation requirements of the front-mounted brushing-type detachment drum, the drum parameters, parameters of comb arrangement, and structural parameters of the comb, the force analysis in detachment was performed. By taking the pod detachment rate and damage rate as the response indexes, the rotational speed of the drum, the travel speed of the device, and teeth distance as influencing factors, a three-factor five-level orthogonal rotary combination test was carried out by the software Design-Expert. By establishing mathematical regression models for various influencing factors and evaluation indicators, conducting variance analysis and significance analysis on the response indicators of each factor, the optimal parameters were obtained at a rotational speed of teeth of 397.36 rpm/min, minimum axial teeth distance of 4.8 mm and travel speed of the device of 0.5 m/s. Field test results showed that, under the optimal parameter combination, the pod detachment rate was 94%, the damage rate was 3.04%, the harvesting efficiency was greater than 0.187 hm(2)/h, and impurity content was less than 7.8%, all of which met the design and usage requirements. The research results can provide a reference for the design of soybean harvesters.
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spelling pubmed-106198792023-11-02 A comb-brushing-type green soybean pod harvesting equipment: Design and experiment Zhao, Ying Liu, Jinyi Yang, Ranbing Guo, Ting Zhang, Jian Li, Wen Li, Linji PLoS One Research Article To solve the problem of low efficiency of manual harvesting of green soybeans and lack of adaptable harvesters, in this study, a brushing-type green soybean harvester was designed. The comb-brushing type green soybean pod harvesting equipment is composed of a front-mounted separation drum, a full-width material delivery mechanism, a negative pressure cleaning system, and a stalk-pod separation system. Based on the operation requirements of the front-mounted brushing-type detachment drum, the drum parameters, parameters of comb arrangement, and structural parameters of the comb, the force analysis in detachment was performed. By taking the pod detachment rate and damage rate as the response indexes, the rotational speed of the drum, the travel speed of the device, and teeth distance as influencing factors, a three-factor five-level orthogonal rotary combination test was carried out by the software Design-Expert. By establishing mathematical regression models for various influencing factors and evaluation indicators, conducting variance analysis and significance analysis on the response indicators of each factor, the optimal parameters were obtained at a rotational speed of teeth of 397.36 rpm/min, minimum axial teeth distance of 4.8 mm and travel speed of the device of 0.5 m/s. Field test results showed that, under the optimal parameter combination, the pod detachment rate was 94%, the damage rate was 3.04%, the harvesting efficiency was greater than 0.187 hm(2)/h, and impurity content was less than 7.8%, all of which met the design and usage requirements. The research results can provide a reference for the design of soybean harvesters. Public Library of Science 2023-11-01 /pmc/articles/PMC10619879/ /pubmed/37910535 http://dx.doi.org/10.1371/journal.pone.0293567 Text en © 2023 Zhao et al https://creativecommons.org/licenses/by/4.0/This is an open access article distributed under the terms of the Creative Commons Attribution License (https://creativecommons.org/licenses/by/4.0/) , which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.
spellingShingle Research Article
Zhao, Ying
Liu, Jinyi
Yang, Ranbing
Guo, Ting
Zhang, Jian
Li, Wen
Li, Linji
A comb-brushing-type green soybean pod harvesting equipment: Design and experiment
title A comb-brushing-type green soybean pod harvesting equipment: Design and experiment
title_full A comb-brushing-type green soybean pod harvesting equipment: Design and experiment
title_fullStr A comb-brushing-type green soybean pod harvesting equipment: Design and experiment
title_full_unstemmed A comb-brushing-type green soybean pod harvesting equipment: Design and experiment
title_short A comb-brushing-type green soybean pod harvesting equipment: Design and experiment
title_sort comb-brushing-type green soybean pod harvesting equipment: design and experiment
topic Research Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10619879/
https://www.ncbi.nlm.nih.gov/pubmed/37910535
http://dx.doi.org/10.1371/journal.pone.0293567
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