Study on Frost Resistance and Interface Bonding Performance through the Integration of Recycled Brick Powder in Ultra-High-Performance Concrete for Structural Reinforcement

This study aims to address the issues posed by frost damage to concrete structures in cold regions, focusing on reinforcement and repair methods to increase the service life of existing structures instead of costly reconstruction solutions. Due to the limitations of conventional concrete in terms of durability and strength, this research focused on ultra-high-performance concrete (UHPC) by replacing part of the cement with recycled brick powder (RBP) to strengthen ordinary C50 concrete, obtaining UHPC-NC specimens. Mechanical tests investigated the bonding performance of UHPC-NC specimens under various conditions, including interface agents, surface roughness treatments, and freeze–thaw after 0, 50, 100, and 150 cycles with a 30% replacement rate of RBP. Additionally, a multi-factor calculation formula for interface bonding strength was established according to the test data, and the bonding mechanism and model were analyzed through an SEM test. The results indicate that the interface bonding of UHPC-NC specimens decreased during salt freezing compared to hydro-freezing, causing more severe damage. However, the relative index of splitting tensile strength for cement paste specimens showed increases of 14.01% and 14.97%, respectively, compared to specimens without an interface agent. Using an interface agent improved bonding strength and cohesiveness. The UHPC-NC bonding model without an interfacial agent can be characterized using a three-zone model. After applying an interfacial agent, the model can be characterized by a three-zone, three-layer bonding model. Overall, the RBP-UHPC-reinforced C50 for damaged concrete showed excellent interfacial bonding and frost resistance performance.