Frictional Wear and Thermal Fatigue Properties of Die Steel after Ultrasound-Assisted Alloying

The surface layer of 8407 die steel was strengthened using the combination of ultrasonic surface rolling and high-energy ion implanting in the present work. The strengthened layer was then characterized via microstructure observation, composition analysis, and hardness test. After that, the frictional wear and thermal fatigue properties of high-energy ion implanting specimens and composite-reinforced specimens were compared. Results show that the pretreatment of specimens with ultrasonic surface rolling causes grain refinement in the material surface, which promotes the strengthening effect of high-energy ion implanting. The wear volume of composite-reinforced specimens at medium and high frequencies is reduced by about 20%, and the wear resistance of these specimens is significantly improved with a lower friction coefficient and wear volume at moderate and high frequencies in alternating load friction experiments. Meanwhile, the thermal fatigue crack depth of composite-reinforced specimens is reduced by about 47.5%, which effectively prevents the growth of thermal cracks in the surface, thus improving the curing ability of the implanted elements. Therefore, composite strengthening of the mold steel surface is conducive to improving the cycle life, ensuring accuracy, effectively hindering the expansion of thermal cracks, and saving the cost of production.