Efficient Recovery of Vanadium and Titanium from Domestic Titanomagnetite Concentrate Using Molten Salt Roasting and Water Leaching

The traditional roasting technique using sodium salts in vanadium production has been disadvantageous due to the large consumption of energy and the emission of harmful gases. A modified process using molten salt roasting and water leaching to extract vanadium and titanium from domestic titanomagnetite concentrate was investigated. The roasting process was performed under optimal conditions: the weight ratio between the sample and NaOH of 1:1, the temperature of 400 °C, and the experiment time 90 min, and the conversion of vanadium could be maximized to 90%. The optimization of water leaching (at 60 °C for 90 min with a pulp density of 0.05 g/mL) could extract 98% of the vanadium from the roasted products into the solution, leaving titanium and iron remaining in the residue. Further purification of vanadium and titanium using the precipitation/hydrolysis process followed by calcination obtained the final products V(2)O(5) and TiO(2) with high purities of 90% and 96%, respectively. A potential approach with modification of the roasting stage using NaOH was proposed, which was not only efficient to selectively extract the value metals from the titanomagnetite but also eco-friendly based on the reduction in energy consumption and emission of harmful gases.