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Deep Network-Assisted Quality Inspection of Laser Welding on Power Battery

Reliable quality control of laser welding on power batteries is an important issue due to random interference in the production process. In this paper, a quality inspection framework based on a two-branch network and conventional image processing is proposed to predict welding quality while outputti...

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Detalles Bibliográficos
Autores principales: Wang, Dong, Zheng, Yongjia, Dai, Wei, Tang, Ding, Peng, Yinghong
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10650081/
https://www.ncbi.nlm.nih.gov/pubmed/37960593
http://dx.doi.org/10.3390/s23218894
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author Wang, Dong
Zheng, Yongjia
Dai, Wei
Tang, Ding
Peng, Yinghong
author_facet Wang, Dong
Zheng, Yongjia
Dai, Wei
Tang, Ding
Peng, Yinghong
author_sort Wang, Dong
collection PubMed
description Reliable quality control of laser welding on power batteries is an important issue due to random interference in the production process. In this paper, a quality inspection framework based on a two-branch network and conventional image processing is proposed to predict welding quality while outputting corresponding parameter information. The two-branch network consists of a segmentation network and a classification network, which alleviates the problem of large training sample size requirements for deep learning by sharing feature representations among two related tasks. Moreover, coordinate attention is introduced into feature learning modules of the network to effectively capture the subtle features of defective welds. Finally, a post-processing method based on the Hough transform is used to extract the information of the segmented weld region. Extensive experiments demonstrate that the proposed model can achieve a significant classification performance on the dataset collected on an actual production line. This study provides a valuable reference for an intelligent quality inspection system in the power battery manufacturing industry.
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spelling pubmed-106500812023-11-01 Deep Network-Assisted Quality Inspection of Laser Welding on Power Battery Wang, Dong Zheng, Yongjia Dai, Wei Tang, Ding Peng, Yinghong Sensors (Basel) Article Reliable quality control of laser welding on power batteries is an important issue due to random interference in the production process. In this paper, a quality inspection framework based on a two-branch network and conventional image processing is proposed to predict welding quality while outputting corresponding parameter information. The two-branch network consists of a segmentation network and a classification network, which alleviates the problem of large training sample size requirements for deep learning by sharing feature representations among two related tasks. Moreover, coordinate attention is introduced into feature learning modules of the network to effectively capture the subtle features of defective welds. Finally, a post-processing method based on the Hough transform is used to extract the information of the segmented weld region. Extensive experiments demonstrate that the proposed model can achieve a significant classification performance on the dataset collected on an actual production line. This study provides a valuable reference for an intelligent quality inspection system in the power battery manufacturing industry. MDPI 2023-11-01 /pmc/articles/PMC10650081/ /pubmed/37960593 http://dx.doi.org/10.3390/s23218894 Text en © 2023 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Wang, Dong
Zheng, Yongjia
Dai, Wei
Tang, Ding
Peng, Yinghong
Deep Network-Assisted Quality Inspection of Laser Welding on Power Battery
title Deep Network-Assisted Quality Inspection of Laser Welding on Power Battery
title_full Deep Network-Assisted Quality Inspection of Laser Welding on Power Battery
title_fullStr Deep Network-Assisted Quality Inspection of Laser Welding on Power Battery
title_full_unstemmed Deep Network-Assisted Quality Inspection of Laser Welding on Power Battery
title_short Deep Network-Assisted Quality Inspection of Laser Welding on Power Battery
title_sort deep network-assisted quality inspection of laser welding on power battery
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10650081/
https://www.ncbi.nlm.nih.gov/pubmed/37960593
http://dx.doi.org/10.3390/s23218894
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