A Study on Enhanced Electrorheological Performance of Plate-like Materials via Percolation Gel-like Effect

The use of plate-like materials to induce a percolation gel-like effect in electrorheological (ER) fluids is sparsely documented. Hence, we dispersed plate-like materials, namely natural mica, synthetic mica, and glass, as well as their pulverized particles, in various concentrations in silicone oil to form ER fluids. Subsequently, the rheological properties of the fluids were evaluated and compared to identify the threshold concentration for percolating a gel-like state. The shear stress and viscoelastic moduli under zero-field conditions confirmed that plate-like materials can be used to induce percolation gel-like effects in ER fluids. This is because of the high aspect ratio of the materials, which enhances their physical stability. In practical ER investigations, ER fluids based on synthetic mica (30.0 wt%) showed the highest yield stress of 516.2 Pa under an electric field strength of 3.0 kV mm(−1). This was attributed to the formation of large-cluster networks and additional polarization induced by the ions. This study provides a practical approach for developing a new type of gel-like ER fluid.