Low-Cost Electronic Microwave Calibration for Rapid On-Line Moisture Sensing of Seedcotton

In order to improve rapid on-line moisture sensing of seedcotton in cotton gins, a means by which to establish a reliable low-cost wide-band electronic calibration is critically needed. This calibration is needed to center the circuit due to changes in the internal signal delays and attenuation drift caused by temperature changes in the various system components and circuit elements. This research examines a hardware technique for use in conjunction with microwave reflective sensing probes having an extended bandwidth from 500 MHz through 2.5 GHz. This new technique was validated experimentally against known electrical propagation delay standards. Results of the measured propagation delay with this type of automatic electronic calibration method was found to agree with results using a vector network analyzer with a traditional S11 single port error correction calibration methodology to within 4% of the measurement, 95% confidence, with a standard error of +/− 18.6 ps for the delay measurements. At this level of performance, the proposed low-cost technique exhibits superior performance, over the typical geosciences time-domain reflectometer “TDR”, instruments in common use in soil moisture testing and is suitable for use in cotton gin moisture sensing.