Enhancement of total sugar and lignin yields through dissolution of poplar wood by hot water and dilute acid flowthrough pretreatment

BACKGROUND: Pretreatment is a vital but expensive step in biomass biofuel production. Overall, most of this past effort has been directed at maximizing sugar yields from hemicellulose and cellulose through trials with different chemicals, operating conditions, and equipment configurations. Flowthrough pretreatment provides a promising platform to dissolution of lignocellulosic biomass to generate high yields of fermentable sugars and lignin for biofuels productions. RESULTS: Dissolution of xylan, lignin, and cellulose from poplar wood were significantly enhanced by water-only and dilute acid (0.05% w/w, H(2)SO(4)) flowthrough pretreatment when the temperature was raised from 200°C to 280°C over a range of flow rates 10-62.5 mL/min, resulting in more than 98% solid removal. Up to 40% of original xylan was converted to xylose in the hydrolyzate and the rest xylan was solubilized into xylooligomers with negligible furfural formation. Up to 100% cellulose was removed into hydrolyzate with the highest glucose yield of 60% and low 5-hydroxymethylfurfural (5-HMF) formation. The maximal recovered insoluble lignin and soluble lignin were 98% and 15% of original lignin, respectively. In addition, enzymatic hydrolysis of pretreated whole slurries was characterized under various enzyme loadings with or without Bovine serum albumin (BSA) treatment. More than 90% glucose yield and 95% xylose yield were obtained from enzymatic hydrolysis of dilute acid pretreated whole slurries with 10 mg protein Ctec 2 with 2 mg Htec2/g glucan + xylan. CONCLUSIONS: Nearly complete dissolution of whole biomass was realized through water-only and dilute acid flowthrough pretreatment under tested conditions. Temperature was considered as the most significant factor for cellulose degradation. The cellulose removal significantly increased as temperature reached 240°C for water-only and 220°C for dilute acid. Dilute acid pretreatment resulted in higher yields of recovered xylan and cellulose as monomeric sugars in the hydrolyzate than that for water-only pretreatment. Enzymes readily hydrolyzed the degraded cellulose and xylooligomers in pretreatment hydrolysate. Results suggested that kinetics controlled the flowthrough pretreatment of biomass dissolution, which was also affected by flow rate to certain extent.