Platinum Nanoparticle-embedded Porous Diamond Spherical Particles as an Active and Stable Heterogeneous Catalyst

Platinum nanoparticle-embedded porous diamond spherical particles (PtNP@PDSPs), as an active and stable catalyst, were fabricated by spray-drying of an aqueous slurry containing nanodiamond (ND) particles, platinum nanoparticles (PtNP), and polyethylene glycol (PEG) to form ND/PtNP/PEG composite spherical particles, followed by removal of PEG and a short-time diamond growth on the surface. The average diameter of the PtNP@PDSPs can be controlled in the range of 1–5 μm according to the spray-drying conditions. The Brunauer-Emmett-Teller (BET) surface area and average pore diameter of the PtNP@PDSPs were estimated to be ca. 170–300 m(2) g(−1) and ca. 4–13 nm, respectively. When ND with the size of 20–30 nm was used, the size of PtNP in the PtNP@PDSP was almost unchanged at 5–6 nm even after high temperature processes and reuse test for catalytic reaction, showing stable supporting. The catalytic activity of the PtNP@PDSPs for the dehydrogenation of cyclohexane was higher than that for a Pt/C catalyst, which is attributed to the stable PtNP support by the three-dimensional packing of ND and efficient mass transfer via the interconnected through-hole pores in the PDSPs.