Generating highly reflective and conductive metal layers through a light-assisted synthesis and assembling of silver nanoparticles in a polymer matrix

The development of metalized surfaces exhibiting mirror properties and/or electric conductivity without heavy equipments and with low metal charge is a big challenge in view of many industrial applications. We report herein on the photo-assembling of silver nanoparticles (AgNPs) in a polymer matrix, carried out within minutes from an acrylate monomer and silver nitrate at room temperature, under air and without any solvents. The top surface of the material gets converted into a continuous silver thin film and a depthwise concentration gradient of AgNPs is created in the polymer, which images the absorption profile of the actinic UV light in the reactive formulation. This specific assembling of the silver@polymer coating induces excellent reflective and conductive properties. The conductance was observed to strongly increase with increasing the exposure from 3 to 30 min due to the formation of a more and more compact metal film. This coating strategy works with a variety of substrates (textile, paper, glass, wood, plastic and stainless steel). Moreover, on flexible surfaces such as textile, the flexibility was preserved. The possibility to use this kind of nanomaterial as a printing ink, with a much lower metal concentration (3 to 5 wt.%) than concurrent inks, was also demonstrated.