Optimization of extrusion conditions for the production of instant grain amaranth‐based porridge flour

Malnutrition is one of the foremost causes of death among children below 5 years in developing countries. Development of nutrient‐dense food formulations using locally available crops has been proposed as a means to combat this menace. This study optimized the extrusion process for the production of a nutritious amaranth‐based porridge flour. Least cost formulations containing grain amaranth, groundnut, iron‐rich beans, pumpkin, orange‐fleshed sweet potato, carrot, and maize were developed and evaluated by a sensory panel (n = 30) for acceptability using the 9‐point hedonic scale. Extrusion process of the most acceptable porridge flour was optimized by response surface methodology (RSM). Barrel temperature (130–170°C) and feed moisture content (14%–20%) were the independent variables which significantly (p < .05) affected in vitro protein digestibility, vitamin A retention, total polyphenol, phytic content, and iron and zinc extractabilities. Optimization of the extrusion process improved the nutritional quality of the instant flour.