Alternating Droplet Formation by using Tapered Channel Geometry

The ability to produce a controlled sequence of alternating droplets from two separate sources inside a microfluidic system brings several advantages in microfluidic analysis. The effectiveness of this technique for use in an application depends on the ability of the device to replicate the pattern continuously and accurately. In this work we studied the effect of the dispersed phase channel geometry on generating a repeating pattern of alternating droplets in a cross junction microfluidic device. By measuring the radius of curvature of a droplet at the time of break up, and calculating the Laplace pressure using these values, we analyzed how the angle of taper of the dispersed phase inlet channel has an influence on the pattern repetition and uniformity of formed droplet size and spacing in between. The performance of devices with different angle of taper values were studied experimentally. This comparative study indicated that the ability of a cross junction device to generate alternating droplets with uniform size and spacing is highly dependent on the angle of taper of the inlet channels; and it improves with larger taper angles.