Realizing Crack Diagnosing and Self‐Healing by Electricity with a Dynamic Crosslinked Flexible Polyurethane Composite

Combining self‐healing functions with damage diagnosing, which can achieve timely healing autonomously, is expected to improve the reliability and reduce life cycle cost of materials. Here, a flexible conductive composite composed of a dynamically crosslinked polyurethane bearing Diels–Alder bonds (PUDA) and carbon nanotubes (CNTs), which possess both crack diagnosing and self‐healing functions, is reported. The introduced dynamic Diels–Alder bonds endow the materials self‐healing function and the powder‐based preparation route based on the specially designed CNTs‐coated PUDA micropowders leads to the formation of segregated CNTs network, which makes the composite possess excellent mechanical properties and high conductivity. Because of the sufficient electrothermal and photothermal effect of CNTs, the composites can be healed rapidly and repeatedly by electricity or near‐infrared light based on the retro‐Diels–Alder reaction. An obvious color difference in the infrared thermograph resulting from the resistance difference between damaged and undamaged area can be observed when applying the voltage, which can be used for crack diagnosing. Using the same electrical circuit, the crack in the PUDA/CNTs composite can be noninvasively detected first and then be autonomously healed. The composites also exhibit a strain‐sensing function with good sensitivity and high reliability, thus will have potential applications in electronic strain sensors.