Frequency-tunable toughening in a polymer-metal-ceramic stack using an interfacial molecular nanolayer

Interfacial toughening in composite materials is reasonably well understood for static loading, but little is known for cyclic loading. Here, we demonstrate that introducing an interfacial molecular nanolayer at the metal-ceramic interface of a layered polymer-metal-ceramic stack triples the fracture energy for ~75–300 Hz loading, yielding 40% higher values than the static-loading fracture energy. We show that this unexpected frequency-dependent toughening is underpinned by nanolayer-induced interface strengthening, which facilitates load transfer to, and plasticity in, the polymer layer. Above a threshold interfacial bond strength, the toughening magnitude and frequency range are primarily controlled by the frequency- and temperature-dependent rheological properties of the polymer. These results indicate the tunability of the toughening behavior through suitable choice of interfacial molecular layers and polymers. Our findings open up possibilities for realizing novel composites with inorganic-organic interfaces, e.g., arresting crack growth or stimulating controlled fracture triggered by loads with specific frequency characteristics.