Transformerless Ultrasonic Ranging System with the Feature of Intrinsic Safety for Explosive Environment

The transformer used in the conventional ultrasonic ranging system could provide a huge instantaneous driving voltage for the generation of ultrasonic wave, which leads to the safety problem in the explosive mixture. This paper proposes a transformerless ultrasonic ranging system powered by the intrinsically safe power source and analog switches. The analysis of intrinsic characteristics of ultrasonic driving circuit is realized in normal and fault conditions. The echo-processing circuit combined with LIN bus technology is further adopted in order to improve the system stability. After the analysis of the timing diagram of ranging instruction, the evaluation experiments of ranging accuracy and ranging stability are completed. The results show that the system can realize reliable bidirectional communication between the LIN master node circuit and the ultrasonic transceiver unit, which realizes the transformerless driving. The system can realize the distance measurement within the range of 250–2700 mm, and the measurement error is less than 30 mm. The measurement fluctuation is less than 10 mm, which provides a new solution for the ultrasonic ranging system in the potentially explosive atmosphere.