A New Multivariate Optical Computing Microelement and Miniature Sensor for Spectroscopic Chemical Sensing in Harsh Environments: Design, Fabrication, and Testing

Multivariate optical computing (MOC) is a compressed sensing technique with the ability to provide accurate spectroscopic compositional analysis in a variety of different applications to multiple industries. Indeed, recent developments have demonstrated the successful deployment of MOC sensors in downhole/well-logging environments to interrogate the composition of hydrocarbon and other chemical constituents in oil and gas reservoirs. However, new challenges have necessitated sensors that operate at high temperatures and pressures (up to 230 °C and 138 MPa) as well as even smaller areas that require the miniaturization of their physical footprint. To this end, this paper details the design, fabrication, and testing of a novel miniature-sized MOC sensor suited for harsh environments. A micrometer-sized optical element provides the active spectroscopic analysis. The resulting MOC sensor is no larger than two standard AAA batteries yet is capable of operating in high temperature and pressure conditions while providing accurate spectroscopic compositional analysis comparable to a laboratory Fourier transform infrared spectrometer.